How to Forge a Knife with Only 5 Basic Tools (2024)

Watching youtube videos and TV shows, such as Forged-in-Fire, might give you the impression that you can’t make your own knife unless you have a huge shop full of tools.

While it’s true that having all the necessary tools can make knife-making easier, you don’t need a lot to get started.

Today, I will go over how to make your own knife with only 5 basic tools. By the end of this article, you might be surprised to find out that you were only a few steps away from becoming a knife maker.

In this article...

What Tools Do You Need to Make a Knife?

You only really need a handful of basic tools to start making knives on your own. Some of these tools you might already own, while others can be substituted with other tools that serve the same purpose.

The 5 essential tools you only need to make a knife are:

  • Metal cutting tool (angle grinder, hack saw, chisel)
  • Grinding tool (angle grinder, belt grinder, file, sandpaper)
  • Heat source (propane torch, charcoal forge, propane forge)
  • Any type of hammer (nail hammer, sledgehammer, framing hammer)
  • Pounding surface (anvil, railroad track, large stone, concrete)

1. Metal Cutting Tool

The first essential tool you’ll need to make a knife is basically any tool that can cut metal.

Many of us might already have an angle grinder at home or know someone who can lend us theirs. If not, you can get a brand-new one for around $25 here.

You can also opt to cut metal manually with either a hack saw or even a chisel. These are great options if you don’t have access to an electric grinder and don’t mind a little elbow grease.

2. Grinding Tool

Once you have your metal cut, you’ll need a tool to shape and grind the blade’s edge. The first tool that may come to mind is a belt grinder.

You see most knife-making videos and TV shows using a belt grinder, but you don’t really need one to start making knives at home. In fact, I only recommend getting one after you’ve tried making a few knives without it.

Once you’re certain that bladesmithing is something you want to continue with, you can find them here for as low as $50.

In the meantime, you can use an angle grinder or even a file and some sandpaper to sharpen and refine the blade’s edge. It may take some extra time and might not be perfect, but it’s definitely doable.

Note: You can actually make a pretty decent knife from an old brake rotor, scrap metal, and even old tools with just the above tools! So long as the metal is pre-hardened, you can easily make a knife at home even without a forge.

3. Heat Source

For anyone looking to forge a knife at home using raw steel, one of the essential tools you’ll need is a reliable heat source.

Sure you can forge metal using just wood, but the most reliable way to forge a knife is a gas forge. Gas forges allow you to heat your metal to temperatures high enough for forging without the hassles of having to stoke and fan coal.

Note: I compared and reviewed several gas forges for making knives in this article here.

And if you don’t mind starting off with an old-school approach, you can also use a propane torch or even an old grill. Keep in mind forging with coal has a significantly higher carbon footprint than propane. But it’s a good way to try out the basics of bladesmithing before committing to buying a forge.

4. Any Type of Hammer

Who said you need a forging hammer to make a knife? Well, technically, it would help to have one. But in reality, any old hammer will do for starters.

It’s true that if you want to create some beautiful knives with intricate designs, having the right type of hammer is essential.

However, for now, just go ahead and grab that old rusty nail hammer from the toolbox. That’s all you really need to start whacking away at your metal.

5. Pounding Surface

To finish off, you’ll need a pounding surface for forging and shaping your blades.

The most common option is an anvil or an anvil block, which is basically a big hunk of steel. Not only are anvils difficult to purchase, but they are also difficult to get rid of! So, avoid making the mistake of buying one before you’re sure this is something you want to stick with.

If an anvil isn’t an option, no sweat! Any hard surface will do as an alternative. You can visit a local junkyard for some scrap railroad track or even find a large stone or concrete block to hammer on.

Just do your best to make sure it has a large enough face (flat surface) to straighten, shape, and trim your knife’s blade.

Final Thoughts

As you can see, making knives at home is easier than ever. All you really need to get started are a handful of basic tools and a little elbow grease. Everything else is pretty much optional.

If you’re ready to make your first knife with basic tools, check out our article on Beginner Knife Making Tips.

How to Forge a Knife with Only 5 Basic Tools (2024)

FAQs

What is the easiest metal to forge a knife? ›

W1 Tool Steel

W1 (water hardening steel) is great for outdoor knives as it forges easily, is easy to heat-treat, performs well, and finishes nicely. With such high carbon (0.6%-1.4%), this steel has high tensile strength and hardness with low ductility and toughness.

How many hours does it take to forge a knife? ›

There are two kinds of time involved in knifemaking: hands on skill time, and waiting time. For me a simple knife takes 4 to 6 hours of hands on time, and I've spent as many as 18-20 hours hands on for a complex knife. It took me longer when my tools weren't as good, and when I was less skilled.

Is knife forging difficult? ›

I'm not here to dissuade you (rather, I'd like to encourage you), but let me first get this out of the way: knife making is a slow, delicate, painstaking, multi-faceted, sometimes frustrating process. It requires skill in metalworking, woodworking and design, patience, attention, and general levelheadedness.

What kind of oil do you use to forge a knife? ›

Knifemakers looking for oils to use that are cheaper than those available commercially most commonly use canola from the grocery store. However, some will also use motor oil.

Can you make a good knife without a forge? ›

Creating a high-quality knife without a forge is not only possible but also rewarding. At Red Label Abrasives, we offer complete knife-making kits with a range of high-quality abrasives, ensuring that you have the right grits and materials at hand to achieve the desired results.

Can you harden a knife without a forge? ›

Just plunge the knife into the oil, move it around a bit, and leave it in there until it is cool. To test the steel and see if has hardened correctly, take a file and scrape the corner of the file across the knife.

Which metal Cannot be forged? ›

If the carbon content is over 2%, the metal is called cast iron, because it has a relatively low melting point and is easily cast. It is quite brittle, however, and cannot be forged so therefore not used for blacksmithing.

What tool steel is best for forging? ›

Hot-work tool steels, such as H11 and H13, exhibit good formability and machinability while maintaining high heat resistance, making them suitable for forging dies and tooling.

How hot does a knife forge get? ›

The forging process involved molding the knife at a critically high heat level (typically 900 - 2,000 degrees Fahrenheit) to improve its hardness.

Can you forge a knife from stainless steel? ›

You can indeed forge stainless steel with basic tools. Stainless steels have a narrower window for forging, as they can crack when forged at higher temperatures than simple carbon steels. Another common mistake is that many bladesmiths think they need a higher forging temperature than carbon steel.

How hot does a forge need to be to make Damascus? ›

Your forge should be heated to a temperature between 1500 and 2000°F, which is the usual range for Damascus steel. Then take the following steps: Put the assembled billet in the forge to be heated. Heat the billet until it becomes bright red.

What is the best metal to forge a knife? ›

Carbon steel grades commonly used to fashion blades include C1045, C1075, C1090, and C1095. Out of all of them, 1095 is most frequently used for knifemaking. It contains 95% carbon, which improves hardness and wear resistance.

What is the hardest thing to blacksmith? ›

Welding: making different pieces of iron become one piece of iron. The blacksmith makes the pieces of iron so hot that they almost melt. Then he puts the pieces together and hammers on them so there is no line where they came together. Welding is the hardest thing for a blacksmith to learn and to do.

How thick should a forged knife be? ›

The desired thickness of a knife will vary depending on use and personal preference. The ideal thickness of a knife can range anywhere from . 013” to . 25”.

What equipment is required for forging? ›

Hand Forging Equipment

Before the hot metal makes it to the anvil, tongs are used to hold the metal throughout the operation and during the heating stage, fullers are used to form metal when it is hot and swage blocks or swages are used to create the bending and forming heads whilst the metal stays hot.

How expensive is it to start forging knives? ›

Forging Kit ($2,500-$3,000)

A forging setup will not only allow you to move hot metal, it will allow you to perform other operations such as heat treating and welding. Forging isn't necessary to make a knife, nor will it produce a better blade (at least at the novice to intermediate skill level).

What equipment is needed for Bladesmithing? ›

Beginner Bladesmithing Tools & Supplies. If you ask most experienced bladesmiths, they'll tell you that you only need three things to get started: a hammer, an anvil, and a heat source (not counting, of course, the steel you'll be hammering).

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